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Fault Detection and Isolation of Dynamic Distillation Process Using Two-tier Machine Learning

  • MAO Hai-tao TIAN Wen-de LIANG Hui-ting
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  • College of Chemical Engineering, Qingdao University of Science & Technology, Qingdao, Shandong 266042, China

Received date: 2016-09-06

  Revised date: 2016-10-21

  Online published: 2017-04-19

Abstract

A new method using two-tier machine learning is proposed to detect and isolate fault in dynamic distillation process. The residuals between output of network trained by normal condition data and samples are recognized as the threshold for detection. Fault detection is carried out by comparing the deviation between the prediction of one network and the measured value. Once the fault is detected, another network is activated to fit the dynamic distillation process adaptively. When the deviation between simulation output and the measured output of distillation column is less than the threshold, the fitting is considered satisfying. Then the input variables causing output variables’ abnormal fluctuation are found via the analysis of structure parameters of two networks. This method is applied to detect process’s fault and isolate variables relating with fault in the distillation tower simulation, and proved to be effective and veracious.

Cite this article

MAO Hai-tao TIAN Wen-de LIANG Hui-ting . Fault Detection and Isolation of Dynamic Distillation Process Using Two-tier Machine Learning[J]. The Chinese Journal of Process Engineering, 2017 , 17(2) : 351 -356 . DOI: 10.12034/j.issn.1009-606X.216293

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