After optimization of preparation methods and catalyst slurry recipes, the correlation among the solid content of slurries, catalyst loading and catalytic performance were researched. The results showed that the catalytic filter with 4.2%(?) catalyst loading was obtained by being immersed a practical cordierite ceramic filter into the 10% (?, TiO2) aqueous catalyst slurry under vacuum condition, followed by drying and calcination process. The slurry was composed of metatitanic acid, ammonium metavanadate and ammonium metatungstate with mass ratios of V2O5/TiO2=0.1 and WO3/TiO2=0.08. The resulting catalytic filter was evaluated for NH3-SCR reaction at filtration velocity of 1 cm/s and NH3/NO=1(?) at standard conditons. It exhibited that the NO conversion rate was beyond 90%, N2O escape is less than 25?10?6(?) and pressure drop was lower than 650 Pa at the temperature of 250?350℃. The catalytic filter also showed a excellent performance for resistance to steam and SO2 poisoning, which meets well the request of industrial application.
Yusheng ZHANG Changming LI Hong ZENG Chao YU Jian YU Yunquan YANG Guangwen XU Shiqiu GAO
. Preparation of V2O5-WO3-TiO2/Cordierite Based Catalytic Filter for Removal of NOx from Flue Gas[J]. The Chinese Journal of Process Engineering, 2017
, 17(6)
: 1249
-1256
.
DOI: 10.12034/j.issn.1009-606X.217172
[1]Kling ?, Andersson C, Myringer ?, et al.Alkali deactivation of high-dust SCR catalysts used for NO x reduction exposed to flue gas from 100MW-scale biofuel and peat fired boilers: Influence of flue gas composition[J].Applied Catalysis B: Environmental, 2007, 69(3):240-251 [2] Chen Y S, Hsiau S S, Smid J, et al.Removal of dust particles from fuel gas using a moving granular bed filter[J].Fuel, 2016, 182(1):174-187 [3]Heiredal M L, Jensen A D, Th?gersen J R, et al.Pilot‐scale investigation and CFD modeling of particle deposition in low‐dust monolithic SCR DeNOx catalysts[J].AIChE Journal, 2013, 59(6):1919-1933 [4]Smolders K, Baeyens J.Cleaning of hot calciner exhaust gas by low-density ceramic filters[J].Powder technology, 2000, 111(3):240-244 [5]姜雨泽, 宋荣杰.火电厂除尘技术的发展动态研究[J].环境科学与技术, 2008, 31(8):59-64 [6] Schütt M, Gallinger M, Moos R.Particulate filter substrates with SCR-functionality manufactured by co-extrusion of ceramic substrate and SCR active material[J].Topics in Catalysis, 2015, 无(无):1-5 [7]Choi J H, Kim S K, Ha S J, et al.The preparation of V 2 O 5TiO 2 catalyst supported on the ceramic filter candle for selective reduction of NO[J].Korean Journal of Chemical Engineering, 2001, 18(4):456-462 [8]Choi J H, Kim S K, Bak Y C.The reactivity of V 2 O 5-WO 3-TiO 2 catalyst supported on a ceramic filter candle for selective reduction of NO[J].Korean Journal of Chemical Engineering, 2001, 18(5):719-724 [9]Choi J H, Kim J H, Bak Y C, et al.Pt-V 2 O 5-WO 3TiO 2 catalysts supported on SiC filter for NO reduction at low temperature[J].Korean Journal of Chemical Engineering, 2005, 22(6):844-851 [10]Nacken M, Heidenreich S, Hackel M, et al.Catalytic activation of ceramic filter elements for combined particle separation,NO x removal and VOC total oxidation[J].Applied Catalysis B: Environmental, 2007, 70(1):370-376 [11]Heidenreich S, Nacken M, Hackel M, et al.Catalytic filter elements for combined particle separation and nitrogen oxides removal from gas streams[J].Powder Technology, 2008, 180(1):86-90 [12]Kim Y A, Choi J H, Scott J, et al.Preparation of high porous Pt–V 2 O 5–WO 3TiO 2SiC filter for simultaneous removal of NO and particulates[J].Powder Technology, 2008, 180(1):79-85 [13]Zuercher S, Pabst K, Schaub G.Ceramic foams as structured catalyst inserts in gas–particle filters for gas reactions—Effect of backmixing[J].Applied Catalysis A: General, 2009, 357(1):85-92 [14]Went G T, Leu L J, Bell A T.Quantitative structural analysis of dispersed vanadia species in TiO2 (anatase)-supported V2O5[J].Journal of Catalysis, 1992, 134(2):479-491 [15]Went G T, Leu L J, Rosin R R, et al.The effects of structure on the catalytic activity and selectivity of V2O5TiO2 for the reduction of NO by NH3[J].Journal of Catalysis, 1992, 134(2):492-505 [16]Lietti L, Forzatti P.Temperature programmed desorptionreaction of ammonia over V2O5TiO2 De-NOxing catalysts[J].Journal of Catalysis, 1994, 147(1):241-249 [17] Wang C, Yang S, Chang H, et al.Dispersion of tungsten oxide on SCR performance of V 2 O 5 WO 3/TiO 2: Acidity, surface species and catalytic activity[J].Chemical Engineering Journal, 2013, 225(1):520-527 [18]Alemany L J, Lietti L, Ferlazzo N, et al.Reactivity and Physicochemical Characterization of V 2 O 5-WO 3TiO 2 De-NO x Catalysts[J].Journal of catalysis, 1995, 155(1):117-130 [19]Shyue J J, De Guire M R.Deposition of Titanium? Vanadium Oxide Thin Films on Organic Self-Assembled Monolayers: Role of Complexing Agents[J].Chemistry of materials, 2005, 17(22):5550-5557 [20]Fei H L, Zhou H J, Wang J G, et al.Synthesis of hollow V 2 O 5 microspheres and application to photocatalysis[J].Solid State Sciences, 2008, 10(10):1276-1284 [21]Jiang Y, Yin H, Sun Y, et al.Effects of organic acids on the size-controlled synthesis of rutile TiO 2 nanorods[J].Applied Surface Science, 2007, 253(23):9277-9282 [22] Youn S, Jeong S, Kim D H.Effect of oxidation states of vanadium precursor solution in V 2 O 5/TiO 2 catalysts for low temperature NH 3 selective catalytic reduction[J].Catalysis Today, 2014, 232(1):185-191 [23]Weckhuysen B M, Keller D E.Chemistry,spectroscopy and the role of supported vanadium oxides in heterogeneous catalysis[J].Catalysis Today, 2003, 78(1):25-46