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Flow & Transfer

Simulation and experimental study of fluid flow in the bed of columnar particles in a tubular fixed bed reactor

  • ZHU Zi-Rui ,
  • LIU Xue-Dong ,
  • JIANG Liang-Xiong ,
  • GU Yu-Tong ,
  • PENG Tao ,
  • YIN Jun-Jie ,
  • LIU Mei-Hua ,
  • JIANG Wei
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  • 1. School of Machinery and Rail Transit, Changzhou University, Changzhou, Jiangsu 213164, China

    2. Jiangsu Key Laboratory of Green Process Equipment, Changzhou, Jiangsu 213164, China

    3. Refinery Plant of Sinopec Yangzi Petrochemical Company Ltd., Nanjing, Jiangsu 210048, China

Received date: 2020-09-02

  Revised date: 2020-10-10

  Online published: 2021-09-28

Abstract

In view of the large number and large scale of tube bundles in the tubular fixed bed reactor, a single tube bundle was selected as the characteristic structure of the study. For the tube bundles filled with columnar particles of different diameters, the method of program coordinate positioning was adopted and the physical model of the columnar particle bed was established. DEM and CFD numerical simulation methods were used to explore the influence of the ratio of the inner diameter of the reaction tube to the equivalent surface area spherical equivalent diameter of columnar particles (Di/dp) on the fluid flow in the cylindrical particle bed. A single-tube fixed-bed reactor test device was established, and the differential pressure test method was used for experimental research. The results showed that when Di/dp increased from 5.37 to 12.75, the porosity of the bed and the uniformity of fluid distribution were improved, and the influence of the wall effect was weakened from the center of the bed to the tube wall. Based on the numerical simulation and experimental results, the bed pressure drop Ergun formula was corrected with constant coefficients for the columnar particle bed with Di/dp=12.75. The CFD simulation calculation results were in good agreement with the fitting formula. The research results provided guidance value for the design and application of fixed bed reactor.

Cite this article

ZHU Zi-Rui , LIU Xue-Dong , JIANG Liang-Xiong , GU Yu-Tong , PENG Tao , YIN Jun-Jie , LIU Mei-Hua , JIANG Wei . Simulation and experimental study of fluid flow in the bed of columnar particles in a tubular fixed bed reactor[J]. The Chinese Journal of Process Engineering, 2021 , 21(9) : 1022 -1032 . DOI: 10.12034/j.issn.1009-606X.220288

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