Welcome to visit The Chinese Journal of Process Engineering, Today is
Research Paper

Analysis and control of abnormal wear of reciprocating compressor in natural gas underground storage cavern

  • ZHENG Si-Jia ,
  • LI Xue-Yuan ,
  • CHENG Hua ,
  • LEI Si-Luo ,
  • CHEN Jing-Dong ,
  • WANG Feng ,
  • CHEN Jia-Wen ,
  • HUANG Xing-Hong ,
  • ZHONG Lin
Expand
  • 1. Gathering and Transmission Technology Research Institute of Southwest Oil & Gas Field Company of CNPC, Chengdu, Sichuan 610041, China 2. Gas Storage Management Division of Southwest Oil & Gas Field Company of CNPC, Chongqing 401121, China 3. Gas Field Develop Department of Southwest Oil & Gas Field Company of CNPC, Chengdu, Sichuan 610084, China 4. School of Mechatronic Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, China

Received date: 2022-04-07

  Revised date: 2022-07-05

  Online published: 2022-11-28

Abstract

During China's 14th five-year plan period, the national natural gas pipeline network has been interconnected, and the gas quality became more complex. A certain amount of dust particles widely spread in the natural gas pipeline, and led to abnormal wear of the reciprocating compressor's cylinder in the underground storage cavern. Based on the SIEM (Shear Impact Energy Model), combined with field measurement and moving-grid method of computational fluid dynamics, the wear characteristics of the compression cylinder are well demonstrated. The results show that the lubricating oil is mixed with dust particles to form grinding paste. With the increase of particle mass concentration from 0.01% to 3.00%, the viscosity of grinding paste increases from 4.51×105 mPa?s to 1.27×106 mPa?s, and the density increases from 890 kg/m3 to 980 kg/m3. The abnormal wear often occurs at 12 o'clock and 6 o'clock of the compression cylinder. When the piston is in the midpoint of the stroke, the wall shear rate as well as the wear rate are the highest. When the piston is in the two end points of the stroke, the wall shear rate as well as the wear rate are the slightest. For every 1000 hours of operation without repairing the cylinder, the particle mass concentration should be controlled below 0.60%. For every 5000 hours and 10 000 hours of operation without replacing the cylinder, and the particle mass concentration should be controlled below 1.30% and 0.40% respectively. When the particle mass concentration is 0.01%, the wear rate decreases with the decrease of lubricating oil viscosity. When the particle mass concentrations are 0.51% and 1.00%, the lubricating oil viscosities are 2.59×105, 2.21×105 and 1.97×105 mPa?s, the calculated wear rate increases sharply with decrease of lubricating oil viscosity.

Cite this article

ZHENG Si-Jia , LI Xue-Yuan , CHENG Hua , LEI Si-Luo , CHEN Jing-Dong , WANG Feng , CHEN Jia-Wen , HUANG Xing-Hong , ZHONG Lin . Analysis and control of abnormal wear of reciprocating compressor in natural gas underground storage cavern[J]. The Chinese Journal of Process Engineering, 2022 , 22(11) : 1547 -1557 . DOI: 10.12034/j.issn.1009-606X.222121

Outlines

/