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Research Paper

Dissolution and separation of alumina from Guangxi high-iron bauxite

  • WU Hao ,
  • MA Shu-Hua ,
  • MA Shu-Hua Yan-Jun
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  • 1. College of Materials Science and Engineering, Liaoning Technical University, Fuxin, Liaoning 123000, China 2. CAS Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China 3. Innovation Academy for Green Manufacture, Chinese Academy of Sciences (Institute of Process Engineering, Chinese Academy of Sciences), Beijing 100190, China 4. National Engineering Research Center of Green Recycling for Strategic Metal Resources, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China

Received date: 2024-02-06

  Revised date: 2024-05-20

  Online published: 2025-02-25

Abstract

Taking the unserviceable Guangxi high-iron composite bauxite as the research object, a new three-step process is developed based on clarifying the occurrence forms of alumina in bauxite, the results indicates that they are gibbsite, boehmite, Al-goethite, hematite, anatase, quartz and so on. Among these, iron oxides includes 72.22wt% exists in the form of Al-goethite and 27.78wt% exists in the form of hematite, and the substitution rate of aluminium for iron in Al-goethite is 24.5 mol/mol; Alumina in bauxite exists in three forms, namely gibbsite, boehmite and Al-goethite, each accounting for 37.48wt%, 3.89wt%, and 42.46wt% of the total alumina. Firstly, extract alumina in the forms of gibbsite and boehmite under conditions of Na2O 100 g/L, reaction temperature 180℃, and reaction time 1 hour, which can be easily and completely dissolved, while Al-goethite mineral is difficult to transform under this mild conditions, as seriously affects the economy of this new process. In order to solve the problem of alumina dissolution in Al-goethite, low-temperature roasting is adopted to transform Al-goethite into hematite and activated alumina in order to solve the problem of aluminium leaching from Al-goethite based on the thermal transformation mechanism from goethite to hematite at a certain temperature. By roasting this iron-rich phase for 0.5 h at a temperature of 450℃, about 57wt% of the alumina in Al-goethite is released outside the hematite lattice, thus aluminium-iron separation and phase transformation are achieved. In the third step, the transformed minerals are dissolved again under the conditions of low alkali concentration (Na2O 100 g/L), reaction temperature of 220℃, and reaction time of 1 h. Under these conditions, the activated alumina outside the hematite lattice is dissolved. The total dissolution rate of alumina in the three-step process reaches 85.92%, and the iron oxide in the mineral is greatly enriched in the tailings after dissolution, and its iron oxide content reaches 83.06wt%, which can be used as raw material for ironmaking.

Cite this article

WU Hao , MA Shu-Hua , MA Shu-Hua Yan-Jun . Dissolution and separation of alumina from Guangxi high-iron bauxite[J]. The Chinese Journal of Process Engineering, 2025 , 25(2) : 201 -209 . DOI: 10.12034/j.issn.1009-606X.224050

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