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Research Paper

Two-fluid model simulation study of gas-solid flow characteristics in a diameter-transformed fast fluidized bed

  • GONG Xiang-Yang ,
  • YANG Lei ,
  • SHOU Shi ,
  • ZHAO Xiang-Yu ,
  • GONG Jian-Hong ,
  • YANG Chao
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  • 1. Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China 2. School of Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100049, China 3. State Key Laboratory of Biochemical Engineering, Key Laboratory of Biopharmaceutical Preparation and Delivery, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China 4. SINOPEC Research Institute of Petroleum Processing, Beijing 100083, China

Received date: 2025-02-20

  Revised date: 2025-04-23

  Online published: 2025-11-27

Abstract

Catalytic cracking reactors serve as crucial facilities for enhancing heavy oil utilization through light olefin production, where gas-solid hydrodynamics significantly influence reaction efficiency. This study investigated complex inter-phase and intra-phase interactions and flow behaviors in a diameter-transformed fast fluidized bed catalytic cracking reactor using a two-fluid model approach. The numerical model was validated against experimental measurements, confirming its accuracy in capturing gas-solid flow characteristics. Systematic analyses were conducted to examine the effects of nozzle gas velocity and structural parameters on particle dynamics. Results demonstrate that the increased gas velocity effectively mitigates particle accumulation in the sudden expansion zone, promoting more uniform solid distribution within the reactor. However, gas velocity variations showed negligible impact on particle concentration profiles in upper regions. Structural optimization revealed that implementing a conical transition with specific inclination angles between the upper and lower sections of the gradual expansion zone enhanced particle distribution uniformity and gas-solid mixing efficiency. These improvements were particularly conducive to optimizing catalytic cracking processes. These findings provided theoretical guidance for reactor design aiming at enhancing fluidization quality and process performance.

Cite this article

GONG Xiang-Yang , YANG Lei , SHOU Shi , ZHAO Xiang-Yu , GONG Jian-Hong , YANG Chao . Two-fluid model simulation study of gas-solid flow characteristics in a diameter-transformed fast fluidized bed[J]. The Chinese Journal of Process Engineering, 2025 , 25(11) : 1130 -1142 . DOI: 10.12034/j.issn.1009-606X.225052

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