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Research Paper

Effect of W-coating on thermal conductivity of diamond/Cu composites

  • CHENG Yi ,
  • DU Quan-Bin ,
  • CUI Bing
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  • 1. School of Materials Science and Engineering, Anhui University of Technology, Ma'anshan, Anhui 243002, China 2. Henan Key Laboratory of Intelligent Manufacturing Equipment Integration for Superhard Materials, Henan Mechanical and Electrical Vocational College, Xinzheng, Henan 451191, China

Received date: 2025-08-09

  Revised date: 2025-11-10

  Online published: 2026-06-30

Abstract

The poor wettability between diamond and copper greatly affects the thermal conductivity of composite materials. To improve diamond-copper wettability and strengthen interfacial bonding, tungsten (W) was deposited onto diamond surface by a molten salt method to achieve the surface metallization of diamond, and the influences of molten salt plating temperature and holding time on the diamond coating were investigated. Subsequently, W-coated diamond particles were consolidated into Cu matrix composites by spark plasma sintering (SPS), and the correlations between molten salt coating parameters and the thermal conductivity of diamond/Cu composites were systematically explored. The results indicated that high plating temperature and appropriate holding time were beneficial for the formation of high-quality tungsten carbide coatings on diamond surfaces. At a coating temperature of 1000℃ and a holding time of 90 min, diamond reacted with tungsten powder to form a uniform, intact and nearly defect-free tungsten carbide (WC) coating. The formed coating enhanced the interface bonding between diamond particles and copper matrix, thereby effectively improving the thermal conductivity of diamond/Cu composites. The prepared diamond/Cu composite achieved a maximum thermal diffusion of 208.77 mm2/s and a peak thermal conductivity of 579.52 W/(m?K). Plating temperature and holding time of diamond had a significant impact on the thermal conductivity of composite materials. Optimizing these two parameters enabled the construction of a thin, continuous, stress-matched and low thermal resistance interfacial layer, maximizing the thermal conductivity of diamond/Cu composites. This work provides a theoretical basis for optimizing the thermal conductivity of diamond/Cu composites and the selection of the interface carbide layer.

Cite this article

CHENG Yi , DU Quan-Bin , CUI Bing . Effect of W-coating on thermal conductivity of diamond/Cu composites[J]. The Chinese Journal of Process Engineering, 2026 , 26(6) : 682 -692 . DOI: 10.12034/j.issn.1009-606X.225211

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